Heavy Duty Booster Bender For Boilers

Specification:

Model 100CNC-1A 65CNC-1A
Max. Tube Capacity (D x t) D144 x 7 mm (ferrous tube UTS 54 kg/mm2) D63.5 x 6.35 mm ( ferrous tubes UTS 45 kg/mm2)
Min. Tube Capacity (D) 25 mm 10 mm
Max. Bend Radius (CLR) 500 mm 200 mm
Min Bend Radius (CLR) 38 mm 24 mm
Min. bend radius 1 D (In terms of D) UPTO 63.5 Dia. 1 D (In terms of D)
Tube wall factor minimum D/T=<9 D=Dia of pipe T=Thickness of pipe D/T=<9 D=Dia of pipe T=Thickness of pipe
Direction of bend Clockwise Clockwise
Booster cylinder controlled by Closed loop servo controller
Standard length over mandrel 9 meters 9 meters
Bend Angle range 0 to 180 degrees 0 to 180 degrees
Bending Speed in Normal mode 12 Degrees/sec 18 Degrees/sec
Bending Speed in Booster mode 4-5 Degrees/sec 3-4 Degree/sec
Split die opening stroke 30 mm. (On request) -
Wiper die arrangement for x-y-z axis adjustable For thin tubes For thin tubes
Serpentine bending By means of gooseneck tooling arrangement -
Electric Motor 15 Hp + 7.5 Hp 15 Hp
Ovality in ‘boost’ mode Within 8% - 10% or as per IBR norms -
Thinning 10% - 12% on R=1D Bends with D/t =< 9 -
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